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ZEBRA Elastomeric Connectors
SARCON Thermal Interface Materials
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Gap Filler Pads (Standard)
All GR Series
GR-B
GR-C
GR-D
GR-K
GR-L
GR-M
XR-E
XR-J
XR-M
Variation: GR-F
Variation: GR-H
Variation: GR-HF

All GR Series

SARCON
® Thermal Gap Filler Pads are highly conformable and high heat conducting gel materials in a versatile sheet form.  They easily fit and adhere to most all shapes and sizes of components, including protrusions and recessed areas.

In areas where space between surfaces is uneven or varies and where surface textures are a concern regarding efficient thermal transfer, the supple consistency of the pads is excellent for filling air gaps and uneven surfaces.

 

 
 
   



GR SERIES PROPERTIES:

 

Sarcon Gap Filler GR Series

 
Properties Unit   SARCON GR
Extractable Volatiles Content % Cyclodimethyl Siloxane Fujipoly D4~D10 <0.0010 wt% D11~d20 <0.0043 wt% D4~D20 <0.0043 wt%
Continuous Use °C Fujipoly -60°C to 200°C
Flame Retardance UL-94V
Standard
UL V0
Dimension Available Thickness (mm) Fujipoly 0.5^±0.1 1.0^±0.2 1.5^±0.2 2.0^±0.3 2.5^±0.3 3.0^±0.3 3.5^±0.3 4.0^±0.3 5.0^±0.3
Dimension Available Width (mm) Fujipoly 200 Maximum
Dimension Available Length (mm) Fujipoly 300 Maximum
Packaging Standard Fujipoly Each sheet is placed between top and bottom film liners for die cutting handling ease.

GR-B SERIES
  Identifier Test Method 50G-B 100G-B 150G-B 200G-B 250G-B 300G-B 350G-B 400G-B 500G-B
Thickness mm Fujipoly 0.5^±0.1 1.0^±0.2 1.5^±0.2 2.0^±0.3 2.5^±0.3 3.0^±0.3 3.5^±0.3 4.0^±0.4 5.0^±0.5
Thermal Resistance °Cin²/W ASTM D5470 Equivalent .50 .83 1.19 1.40 1.80 2.10 2.38 2.58 3.20
Color Visual Fujipoly Gray Gray Gray Gray Gray Gray Gray Gray Gray
Thermal Conductivity watt/mk ASTM D5470 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30
Volume Resistivity M Ohms · m ASTM D257 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6
Withstand Voltage kV/mm-AC ASTM D149 9 9 9 9 9 9 9 9 9
Specific Gravity gr/cm³ ASTM D792 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50
Hardness Shore 00 ASTM D2240 <49 <49 <49 <49 <49 <49 <49 <49 <49
Elongation % ASTM D412 100 100 100 100 100 100 100 100y 100
10% Compression Kgf/in² Fujipoly 8.7 11.6 7.4 5.0 4.2 3.8 3.7 3.8 3.7
50% Compression Kgf/in² 84.8 76.0 64.2 60.1 55.2 43.8 41.2 38.7 30.1
Sustain 50% Compression Kgf/in²   39.5 38.9 32.5 29.2 26.2 21.5 20.2 18.5 14.5

 

GR-C SERIES
  Identifier Test Method 100G-C 200G-C 300G-C
Thickness mm Fujipoly 1.0^±0.2 2.0^±0.3 2.0^±0.3
Thermal Resistance °Cin²/W ASTM D5470 Equivalent 1.24 2.06 3.27
Color Visual Fujipoly Black Black Black
Thermal Conductivity watt/mk ASTM D5470 1.20 1.20 1.20
Volume Resistivity M Ohms · m ASTM D257 1.0x10^5 1.0x10^5 1.0x10^5
Withstand Voltage kV/mm-AC ASTM D149 14 14 14
Specific Gravity gr/cm³ ASTM D792 2.8 2.8 2.8
Hardness Shore A ASTM D2240 <52 <52 <52
Elongation % ASTM D412 150 150 150
10% Compression Kgf/in² Fujipoly 16.5 9.5 3.1
50% Compression Kgf/in² 68.0 60.0 37.7
Sustain 50% Compression Kgf/in²   32.6 30.0 21.8
 Sarcon Gap Filler Product Shot

 
 
GR-D SERIES
  Identifier Test Method 50G-D 100G-D 150G-D 200G-D 250G-D 300G-D 350G-D 400G-D 500G-D
Thickness mm Fujipoly 0.5^±0.1 1.0^±0.2 1.5^±0.2 2.0^±0.3 2.5^±0.3 3.0^±0.3 3.5^±0.3 4.0^±0.4 5.0^±0.5
Thermal Resistance °Cin²/W ASTM D5470 Equivalent .57 1.02 1.45 1.71 2.11 2.34 2.59 2.79 3.30
Color Visual Fujipoly Dark Gray Dark Gray Dark Gray Dark Gray Dark Gray Dark Gray Dark Gray Dark Gray Dark Gray
Thermal Conductivity watt/mk ASTM D5470 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50
Volume Resistivity M Ohms · m ASTM D257 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6 1.0x10^6
Withstand Voltage kV/mm-AC ASTM D149 14 14 14 14 14 14 14 14 14
Specific Gravity gr/cm³ ASTM D792 2.60 2.60 2.60 2.60 2.60 2.60 2.60 2.60 2.60
Hardness Shore 00 ASTM D2240 <49 <49 <49 <49 <49 <49 <49 <49 <49
Elongation % ASTM D412 100 100 100 100 100 100 100 100 100
10% Compression Kgf/in² Fujipoly 13.0 12.5 11.5 10.2 7.7 6.1 5.6 4.9 4.2
50% Compression Kgf/in² 86.1 76.8 67.7 64.6 58.8 45.2 43.1 40.8 35.1
Sustain 50% Compression Kgf/in²   40.2 39.2 33.1 30.9 27.2 24.7 23.5 20.3 15.8

GR-K
  Identifier Test Method 50G-K 100G-K 200G-K 300G-K
Thickness mm Fujipoly 0.5^±0.1
1.0^±0.2
2.0^±0.3
3.0^±0.3
Thermal Resistance °Cin²/W
FTM P-3020 (ASTM D5470 Equivalent) .90
1.42 2.34 3.26
Color Visual Fujipoly     Gray  
Thermal Conductivity watt/mk FTMP-1620 (ASTM D2326 Equivalent)     1.20  
Volume Resistivity M Ohms · m
ASTM D257     4.20x104  
Withstand Voltage kV/mm·AC
ASTM D149     16  
Specific Gravity gr/cm³
ASTM D792     2.3  
Hardness Shore 00 ASTM D2240     48  
Elongation % ASTM D412     250  
10% Compression Kgf/in²
Fujipoly 10.0 13.0 11.0 6.0
Sustain 50% Compression Kgf/in²
Fujipoly 47.0 40.0 37.0 30.0

 

GR-L
  Identifier Test Method 50G-L 100G-L 200G-L 300G-L
Thickness mm Fujipoly 0.5^±0.1
1.0^±0.2
2.0^±0.3
3.0^±0.3
Thermal Resistance °Cin²/W
FTM P-3020 (ASTM D5470 Equivalent) .42
.76 1.20 3.26
Color Visual Fujipoly     Gray  
Thermal Conductivity watt/mk FTMP-1620 (ASTM D2326 Equivalent)     2.8  
Volume Resistivity M Ohms · m
ASTM D257     2.5x104  
Withstand Voltage kV/mm·AC
ASTM D149     13  
Specific Gravity gr/cm³
ASTM D792     2.7  
Hardness Shore 00 ASTM D2240     53  
Elongation % ASTM D412     64  
10% Compression Kgf/in² @ 10%
Fujipoly 12.0 11.0 6.0 6.0
Sustain 50% Compression Kgf/in² @ 10%
Fujipoly 52.0 44.0 40.0 30.0

 

GR-M SERIES
Identifier Test Method 50G-M 100G-M 150G-M 200G-M 250G-M 300G-M
Thickness mm Fujipoly 0.5^±0.1
1.0^±0.2
1.5^±0.2
2.0^±0.3
2.5^±0.3
3.0^±0.3
Thermal Resistance °Cin²/W
ASTM D5470 Equivalent .21
.32 .48 .64 0.75 0.84
Color Visual Fujipoly Dark Reddish Gray Dark Reddish Gray Dark Reddish Gray Dark Reddish Gray Dark Reddish Gray Dark Reddish  Gray
Thermal Conductivity watt/mk ASTM D5470 6.0 6.0 6.0 6.0 6.0 6.0
Volume Resistivity M Ohms · m
ASTM D257 1.3 x 106 1.3 x 106 1.3 x 106 1.3 x 106 1.3 x 106 1.3 x 106
Withstand Voltage kV/mm·AC
ASTM D149 13 13 13 13 13 13
Specific Gravity gr/cm³
ASTM D792 3.2 3.2 3.2 3.2 3.2 3.2
Hardness Shore 00 ASTM D2240 < 52 < 52 < 52 < 52 < 52 < 52
Elongation % ASTM D412 30 30 30 30 30 30
10% Compression Kgf/in²
Fujipoly 8.5
10.7 8.4 8.1 7.0 5.7
50% Compression Kgf/in²
90.5 87.3 84.1 76.8 70.8 62.0
Sustain 50% Compression Kgf/in²
53.7 50.6 46.5 39.5 38.5 30.2

 

XR-E SERIES
Identifier Test Method 100XR-e 150XR-e 200XR-e
Thickness mm Fujipoly 1.0mm±0.2
1.5mm±0.2
2.0mm±0.3
Thermal Resistance °Cin²/W
ASTM D5470 Equivalent 0.20 0.24 0.32
Color Visual Fujipoly Gray Gray Gray
Thermal Conductivity watt/mk ASTM D5470 11.0 11.0 11.0
Volume Resistivity M Ohms · m
ASTM D257 7.0 x 103 7.0 x 103 7.0 x 103
Withstand Voltage kV/mm·AC
ASTM D149 11 11 11
Specific Gravity gr/cm³
ASTM D792 3.3 3.3 3.3
Hardness Shore 00 ASTM D2240 64 64 64
Elongation % ASTM D412 40 40 40
10% Compression Kgf/in²
Fujipoly 8.6 10.0 9.5
50% Compression Kgf/in² Fujipoly 126.1 123.4 121.4
Sustain 50% Compression Kgf/in²
Fujipoly 81.5 79.3 78.7

XR-J SERIES
Identifier Test Method 100XR-j 150XR-j 200XR-j
Thickness mm Fujipoly 1.0mm±0.2
1.5mm±0.2
2.0mm±0.3
Thermal Resistance °Cin²/W
ASTM D5470 Equivalent 0.17 0.21 0.29
Color Visual Fujipoly Gray Gray Gray
Thermal Conductivity watt/mk ASTM D5470 14.0 14.0 14.0
Volume Resistivity M Ohms · m
ASTM D257 7.3 x 103 7.3 x 103 7.3 x 103
Withstand Voltage kV/mm·AC
ASTM D149 11 11 11
Specific Gravity gr/cm³
ASTM D792 3.2 3.2 3.2
Hardness Shore 00 ASTM D2240 64 64 64
Elongation % ASTM D412 40 40 40
10% Compression Kgf/in²
Fujipoly 10.5 12.5 13.5
50% Compression Kgf/in² Fujipoly 123.4 125.7 121.8
Sustain 50% Compression Kgf/in²
Fujipoly 79.4 78.3 72.8

 

XR-M
  Identifier Test Method 30XR-m 50XR-m * (30X-m, 50X-m max. W & L = 50mm)
Thickness mm Fujipoly 0.3^±0.1
1.0^±0.2
Thermal Resistance °Cin²/W
FTM P-3020 (ASTM D5470 Equivalent) .07
.10
Color Visual Fujipoly   Gray
Thermal Conductivity watt/mk FTMP-1620 (ASTM D2326 Equivalent)   17.0
Volume Resistivity M Ohms · m
ASTM D257   1x105
Withstand Voltage kV/mm·AC
ASTM D149   .5
Specific Gravity gr/cm³
ASTM D792   3.2
Hardness Shore 00 ASTM D2240   80
Elongation % ASTM D412   35
10% Compression Kgf/in² @ 10%
Fujipoly 4.0 4.0
Sustain 50% Compression Kgf/in² @ 10%
Fujipoly 63.0 90.0

 

 GapFillerStandardNomenclature.gi



Standard:  To specify a part number to your exact specifications, substitute the metric measurements for thickness, width and length according to the instructions above; 
example part# GR-HB-1.0-100.0-100.0

 

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Technical Documents for All GR Series:
Sarcon GR Series Compression vs Thermal Resistance Data  Sarcon GR Comp v TR.pdf(786 Kb) 
Download      
Sarcon GR Series Compression vs Thermal Resistance Data Sheet
 
   
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