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ZEBRA Elastomeric Connectors
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Zebra Elastomeric Connectors


Zebra Gold Title

The FUJIPOLY ZEBRA® Series 8000 elastomeric connector elements are D-shaped, low durometer silicone elastomer cores around which flat metallic gold-plated conductors are vulcanized in a row parallel to each other.  The tips of the metallic conductors are turned upward so that point contact can be effected; in addition, contact is made to the flat area when the connector element is positioned between two printed circuit boards.  The point contact will penetrate surface oxides or contaminants which might be present on the surface of the contact pads, thus assuring reliable electrical connection on two planes.  Also available are standard board to board assemblies which include connector and holder.

 

Zebra Gold D-shaped Flat Gold Plated Metal conductor 
D-shaped flat gold-plated metal conductors

 

Zebra Gold Length/Pitch 

 
 
   
DIMENSIONAL SPECIFICATIONS
Connector DimensionsMinimumMaximum
Length = L0.200"±0.005" 5.08 mm±.127 mm6.000"±0.030" 152.4 mm±.762 mm
Height = H0.100"±0.005" 1.52 mm±.127 mm0.500"±0.015" 12.70 mm±.381 mm
Width = W0.060"±0.005" 2.54 mm±.127 mm0.125"±0.010" 3.18 mm±.254 mm

 
MATERIALS
Conductive ElementsGold-Plated copper wire. Gold 0.00001", nickel 0.00005".
Wire Size and Spacing
(Series 8000 A, B, and C)
A. 0.002" x 0.005" flat wire on 0.0100" center-to-center spacing. (Min 100 wires/inch.)
B. 0.002" x 0.004" flat wire on 0.0075" center-to-center spacing. (Min 133 wires/inch.)
C. 0.001" x 0.003" flat wire on 0.0060" center-to-center spacing. (Min 166 wires/inch.)
Connector BodyNonconductive tan color silicone rubber. UL-94-HB rating 500 volts/mil dielectic strength
Film0.001" thick polyamide dielectric strength of film ASTM-D-149, 2000 volts/mil

PERFORMANCE CHARACTERISTICS
ParameterConditions and Performance
Contact ResistanceLess then 25 milliohms on 0.025" wide contact pads; 0.100 amperes DC, Kelvin-type four probe test method
Insultation ResistanceMinimum 10¹² ohms between adjacent conductive elements
Current Carrying CapacitySeries 8000 A and B, 500mA per wire max.; Series 8000 C, 250 mA per wire max.
CapacitanceMaximum 0.100 picofarads per adjacent pad at 1 MHz and 0.100" high ("H")
InductanceMaximum 7 nanohenries per adjacent pad at 1 MHz and 0.100" high ("H")
Repeated Actuations500 actuations without appreciable change in contact resistance
Deflection8% to 20%. Recemmended deflection 10 to 15% of original height
Deflection Force/Inch4lbs. per linear inch for 15% deflection for a 0.062" ("W") x 0.285 ("H") connector
Operating Temperature Range-20° C min., 125° C max.
Salt Spray TestMIL-STD-202E, method 101D, condition B, 5% salt solution 95° F, 48 hours.  There was no evidence of blistering or peeling of the contact material
Temperature CyclingMIL-STD-202E, method 102A condidtion D, -55°C, 25°C, 125°C.  There was no change in the physical properties of the specimens.
Humidity (Steady State)MIL STD-202E, method 103B, condition C modified. 95% RH room temperature.  There was no appreciable change in contact resistance after 500 hours of exposure.
Corrosive Environment1,000 hours exposure at 1 ppm H2S and 1 ppm SO2, 60° C and 75% RH.  Slight change in contact resistance; no evidence of contact peeling or blistering.

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Technical Documents for Zebra Gold 8000:
GOLD 8000 Connector  Connector 8000 .pdf(792 Kb) 
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GOLD 8000 Connector Technical Data Sheet
 
   
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